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Re: Mike's GT40 gets redone

Posted: Tue Jan 30, 2024 9:34 pm
by mooreken
That is well hidden.

Re: Mike's GT40 gets redone

Posted: Sun Feb 11, 2024 4:23 pm
by BlackSnake
The motor is pretty well buttoned up at this point. Aviaid pan and water pump are installed. Crank, alternator and water pump pulleys are all nicely aligned after buying a 5/8” crank spacer to replace the previously installed 1/2” spacer. The AC brackets just need to be shimmed out 1/8” to be properly aligned, we shall see.

I spent some time drilling and tapping holes in the intake manifold. One up front to better position the temp sender in the water passage, and two in the back to vent any steam pockets back to the expansion tank.

Next up is to repair the clutch bolt holes in the aluminum flywheel, they’re pretty well chewed up and one is drilled/tapped OS, so I have to decide which way to go with it. I think the easiest path is to enlarge and tap the other five holes to match the OS hole…🤔

Re: Mike's GT40 gets redone

Posted: Sun Feb 11, 2024 7:36 pm
by Tom Wells
Mike,

Truly another work of art in progress!

BTW, would it be practical to HeliCoil the clutch bolts? I'm sure I have some HeliCoil pieces - whether they're the right size or whether they can be found are other questions...

Tom

Re: Mike's GT40 gets redone

Posted: Sun Feb 11, 2024 7:46 pm
by BlackSnake
It will depend on if I can helicoil the OS hole to match the other five.

Re: Mike's GT40 gets redone

Posted: Sun Feb 11, 2024 7:54 pm
by Tom Wells
Mike,

I was being a little Plan-B-ish. I was thinking HeliCoils for all the clutch bolts.

Tom

Re: Mike's GT40 gets redone

Posted: Sun Feb 11, 2024 9:44 pm
by BlackSnake
I think we’re in agreement Tom.

Re: Mike's GT40 gets redone

Posted: Mon Feb 12, 2024 9:53 am
by BlackSnake
Tom, I need 5/16-18 helicoils, do you have that size?

Never mind, Autozone has them… :grin: 8-)

Re: Mike's GT40 gets redone

Posted: Mon Feb 12, 2024 10:42 am
by Tom Wells
Mike,

And then a miracle happened:
IMG_3107.JPG
IMG_3107.JPG (2.68 MiB) Viewed 1549 times
The set needs a 21/64 bit. The only one I could find here is about a foot long - you're welcome to any of it you wish.

I was thinking about getting the Cobra out in a bit - I can drop them off.

Tom

Re: Mike's GT40 gets redone

Posted: Mon Feb 12, 2024 9:07 pm
by BlackSnake
Thx for dropping it off Tom! I have a 21/64 drill bit in a typical length, so that should work out. I fashioned a drill guide that should ensure straight drilled holes. I’ll post pictures tomorrow when I go through it, had too many distractions today.

Re: Mike's GT40 gets redone

Posted: Tue Feb 13, 2024 6:43 pm
by BlackSnake
Got a late start today due to a few unforeseen distractions, so only got a few done…😏

The drill guide worked out well, holes were drilled straight and the tap had no problem following the hole. I lined up each hole with the starter opening in the backing plate so I could drill and tap with no interference.