Well, true to form with Tom's "bolts right in" philosophy...looks like the hydraulic line may have been the real culprit.
Installed the new slave yesterday, filled the reservoir with fresh Dot 3 synthetic, pumped the pedal several times and voila...half a container of Dot 3 on the floor...awesome.
Parts finally arrived yesterday, installed them and refilled the reservoir. Pumped up okay, a bit soft though, so letting it gravity purge overnight. Tomorrow I'll see if I can get any remaining air out of the cylinder.
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